Qualifications

Training

1. AC System by  UNITRADE, PT

·           Recognizing of HVAC system

·           How to make balance air flow each room with a same opening ceiling pan

·           How to make balance water flow to each AHU and PAHU

·           How to prevent AHU and PAHU from self shutdown.

·           How to keep water and air cooled always clean and smooth

2. Hidraulic and Pneumatic System by Beloit,USA

·  How to set and calibrating servo valve

·  How adjustment speed control valve and determine direction of valve.

·  How to check leakage from cylinder when happen at inner seal

·  How to definite PID value in order to get smooth moving of hydraulic cylinder

·  How to solve problem when hydraulic system not strong enough suddenly

·  Why the cylinder can’t moving up it is PLC or mechanical problem.

·  How to force the PLC program to skip sequence when the step temporary need not   

3. DCS Alcont 3000x  System by Honeywell,Oy – Finland

·  How to run XPR card of each PM ( process module )

·  How to run  MSI, MAI, BOU, PBO, PBI, ACO, SM card to communicate to DXM as design module

·  How to replace a card when broken

·  How to change I/O address when broken

·  How to build a communication among DCS to another system like as PLC

·  How to check health or status each card from DXM

·  How to make a new loop process when adding machine next days

·           How to stop one loop of upper loop

·           How to freeze reading DCS from  broken transmitter in order to continuously sequence.

·           How to make new reading graphic from DXM to transmitter we need which DCS record 8 hours only so can be wide to 24 hours. 

·           How to make receipts

·           How to make sequences

·           How to determine DCS or cable or transmitter when happen link down.

4. QCS ( Quality Control System ) with MX OPEN by  Measurex,Oy - USA

• How QCS communicate to DCS as Cascade, Auto and Manual state mode
• How the QCS measuring while scanner on sheet
• How calculating algorithm about MD ( machine direction ) and CD ( cross direction ) control
• How the Basis Weight sensor work while Scanner is scanning
• How the Moisture  sensor work while Scanner is scanning
• How the Caliper / thickness  sensor work while Scanner is scanning
• How the Color sensor work while Scanner is scanning
• How the Ash  sensor work while Scanner is scanning
• How the Formation sensor work while Scanner is scanning
• How to adjust fast card Reference, Measure, Third channel to maintain best measuring
• How to recognize failure notice to prevent fatal error
• How to to calibarate all sensors in scanner ( QCS ) with dynamic and static state.
• How to replace module control like as SSP, QSBC, QC card if broken
• How to shutdown, coldstart, restart system without effect to loss production

5. Coating Kitchen Technology by Cellier – French

• How coating kitchen give best achievement for paper quality and saving cost
• How the Reactor work
• How Jet Cooker work

6. DCS ABB System by ABB Singapore

• Recognizing of diagram block programming
• Check system failure and finish it

7. Calcoil Control  CD WEB System by Honeywell,Oy – Finland

• How the Calcoil Control handle thickness
• How actuator working , replacing and alignment
• How the replace power module while system still working
• How repairing power module, like as IGBT condition check

8. Freenes and Retention Control System by BTG – Sweden

• How the Freeness Analyzer work
• How the sequence work like as flushing, sampling, mixing , pre drain and measuring.
• How testing I / O
• How to calibrate with temperature hold on and hold off
• How to maintain daily or weekly
• How the Retention Analyzer work
• How to calibrate each line process like as Head Box ,White Water 1, White Water 2
• How to maintain weekly

9. Actuator and  Positioner System by Neles Jamesbury

• How the actuator working
• Recognizing of types actuators.
• How to adjust stopper.
• How to repair actuator with Neles replacement kit
• How to change mechanically actuator Normally Open to Normally Close and vice versa.
• How the positioner NE type works
• How to calibrating control valve
• How to preventive maintenance that applying in critical state process production.
• How to change Normally Open positioner to Normally Close and vice versa.
• New Release Smart Positioner ND 9000 works and calibrate it.

10. Remote Positioner by Yamatake – PT. Berca - Surabaya      

• How the Yamatake remote positioner SVP 3000 Alphaplus work, mounting and freezing
• How to calibrate.
• Why happen oscillating position.

11. Vibration System by Sensodec Metso, Oy –Finland

• Configuration of sensodec
• Types of sensor like as triggering and vibrating
• Dewatering System
• Operating and Analyzing pictures.
• Shutdown and Restarting system

12. Recording Sheet Break System by Hilcont, Oy -Finland     

• Configuration of Hilcont System
• How to start recording use break sensor
• How to setting ROI ( region of intension ) each camera
• Setting Brigtness, Focus and Zoom at Sony and Pulnix’s cameras

13. NIP PRESS Control Calender System by Kuester’s, Gmbh

• Hidraulic and Pneumatic kuester’s
• Calibrating I / P and P / H
• Controlling Systems like as saving profile actuator, load profile, adjusting zone actuator, zeroing profile zone, Weighting System.
• How to keep Ring Chamber Pressure always 19 Bar
• How to analyze lifting problem with monitoring of Center Piston Pressure
• How to chek communication status when occur jam control
• Shutdown and Restarting

14. Trump Jet System by Metso,Oy- Finland

• How trump jet working
• When use trump jet
• Analyzing use transmitter reading in each line pipe.

15. Roibox Hole Monitoring by Honeywell

·        Configuration Roibox system

·        How to calibration

·        Why the system can’t recognizing hole

·        Analyzing and Reporting to solve problem

·        Replacing and setting Camera.

16. Infra Red Dryer  Sheet System Technology by  Solaronic, Oy – French

• How the Burner work
• Ignition, Combustion and Spraying
• How to set recirculating  air, Combustion air and Flow LNG

17. Troubleshoting Yokogawa Transmitter Training by Sistim Indra Controlindo , Rossemount  

    transmitter by Beloit Engineer and Endress Hauser Transmitter by Grama Bazita Surabaya

• Setting, Adjusting, Trimming
• Why transmitter not measured
• Why transmitter no communication to DCS or PLC
• Why happen oscillation measuring
• Why to calibrate yokogawa use Yokogawa Calibrator kit

18. ABB Weight Profiler by ABB Singapore.

• Configuration of control CD weight profile
• Understanding with MPRC and ASPC Accuray system
• How are 270 actuators work
• System control like as saving, loading actuator profle, cascade, auto, manual state mode
• How to replace SIO and actuator while process production.
• How to repairing actuator and servo motor.

19. Outbond Training by CODASS

• How to build self  belonging
• How to build solid team work
• How to build smart working

20. Logistic Computerized  use SAP software  by  Tjiwi Kimia Management

21. Problem Solving with Fish Bone method  by  Tjiwi Kimia  Management.

22. ISO 9000 and 14000 by Sucofindo Surabaya

23. Statistical Process for industries especially for Instrument Calibration of QCS

·        Introduction to SPC

·        Control Chart variabel

·        Control Chart atribut

Skills

1.Able to understanding  network control / IT networking System use windows NT .

2. Able to understand any various Work System of Analyzer Instrument  that may use Laser,

  X-Rays,  Electromagnetic, Pneumatic, Infrared, Rotary motor  or  other  as sensor to

  measure gas , liquids ,  fiber  or  else to be out  to computer  or  display.

3. Able to understand any various DCS  or PLC system software and Hardware, particularly

  Honeywell, ABB , Measurex, Allen Bradley. 

4. Able to understand Calibrating Field Sensor Transmitter Like as Pressure, Flow, Level,

  PH, Displacement / LVDT, Humidity, Temperature, Weighting.          

5. Able to understand Calibrating Valve Control  like as Neles , Fisher , De-Zurich, BTG,

   Keystone, Stafjo

6. Able to tune PID control  likes as Level , Flow , Temperatur, Pressure, Humidity to get  best

  performance control  to avoid overshoot or undershoot  process.        

7. Able to commissioning and Permormance Test DCS or PLC like as  loop check, continuity

   chek, I / O check, I / P check,  P / H check ( pneumatic to hidraulic )

8. Able to operate computer  software MS Office / Open Office to make diary, week  or  month 

  reports accurately.

Qualities

High motivation, fast and smart to work, intend to safety  in work, no more talk, strong analysis to solve problem, friendly,good responsibility,

able to work in team, able to work under pressure to reach schedule time.

Work Experience

1. UNITRADE, PT  21 Nov 1994 – 30 May 1995

Ø         Commissioning Air Conditioning System at  Shang Ri La Hotel Surabaya

2. Tjiwi Kimia , PT  10 July 1997 – 30 Sept 2008

Ø      Project to installing DCS Honeywell  Alcont 3000x as control process at  New Paper Machine 11^th  Stock Preparation, include commissioning DCS like as loop check, continuity chek, load check, health or status check.   

Ø      If no longer project  my activity was Maintenance and Troubleshooting any various  Instrument  at Paper Machine 11 th, Stock Preparation, Coating Kitchen ( Chemical Cooking for Paper Machine ), CaCO3 Plant ( Chemical Plant subsidiary of Tjiwi Kimia ), and RnD center APP ( Asian  Pulp and Paper )  subsidiary of Sinar Mas Group  ( Holding company of Paper  and Pulp belongs it in world wide ).

Ø      Project to installing and commissioning DCS ABB as control process at Used Paper Machine 12^th from Japan .

3. Maspion,PT  10 October 2008  -  Now

Ø         Head Branch Antique Mediator of  Mr. Alim Markus handle areas Kediri,Tulungagung, Blitar, Trenggalek, Ponorogo with 250 employees.

Computer Skills

Languages

Additional Information

Desired Job